A new cell concept for calciothermic reduction of titanium dioxide and an
ongoing test program for its experimental verification are presented. The
thermo-chemical background of this concept and new cell designs are described.
The reduction system consists in a single cell, where both the thermochemical
reaction and the electrochemical reaction for recovery of reducing agent coexist
in the same molten CaCl2 bath. A few mol%Ca dissolves in the melt, which
constitutes the media with a strong reducing power. Separated experiments on
calciothermic reduction showed that 3.6 ks were enough to reduce TiO2
powder at 1173 K, where the oxygen content was lowered below 1000 mass ppm. The
optimum concentration of CaO in the molten CaCl2 was lower than 5 mol%.
Combining carbon anode and titanium net cathode, titanium sponge containing 2000
ppm oxygen was produced from anatase-type TiO2 powder.